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Contribution to UN SDGs

Material Issues

  • GHG Emissions Management
  • Energy Management and Energy Transition
  • Water Management
  • Waste Management

Highlights

18%

share of renewable electricity in total electricity

49%

of waste recycled during the year

9,54,817 kL

of water withdrawal during FY 2023-24

Things to discover in this section

01

Energy & Emissions

02

Water

03

Waste

At the heart of our corporate philosophy lies a profound recognition of our interconnectedness with the world around us. We understand that our actions ripple through society and the environment, shaping the future for generations to come. Embracing this holistic view, we are dedicated to infusing every aspect of our operations with social and environmental integrity. We believe that by nurturing communities and safeguarding our planet, we foster sustainable business growth and fulfil our moral obligation as global citizens. Pursuing eco-friendly production methods and providing forward-thinking mobility solutions, we strive to forge a path towards a more equitable and resilient future. Our strategic vision, 'Green Pathway to 2030,' is grounded in this principle and points us in the direction of a society where prosperity is shared and the planet flourishes.

Taking a forward-thinking approach towards sustainability, we are dedicated to pioneering decarbonisation efforts within our operations. Our commitment extends to achieving carbon neutrality by championing low-carbon practices and transitioning to renewable energy sources. Furthermore, we are actively engaged in minimising our environmental footprint by implementing strategies to reduce water consumption, embrace circular economy principles, and mitigate impacts on natural resources. As we navigate evolving policy landscapes and climate-related risks, we remain agile in adapting to transitions and fortifying our business resilience. Embracing the imperative of sustainable procurement, we are dedicated to cultivating cleaner and greener supply chains, thus fostering a more sustainable and resilient future for all stakeholders.

Energy & Emissions

Uno Minda has recognised our responsibility as consumers of fossil fuel-derived power, we acknowledge the climate-related risks inherent in our business operations. We understand the dual impact of our energy consumption, both environmentally and economically. Thus, we are committed to proactive measures aimed at mitigating carbon emissions and embracing renewable energy alternatives. Our energy strategy centres on optimising efficiency, implementing innovative initiatives to reduce demand and wholeheartedly embracing renewable solutions. By integrating cutting-edge, energy-efficient systems and practices across our operations, we are making significant strides towards a more sustainable energy future.

32,624 MTCO2e

Avoided in GHG emissions

18%

Share of renewable electricity in total electricity

0.38

Energy intensity ‘000 GJ per revenue in ₹ Crores

0.03

Emissions intensity ‘000 MTCO2e per revenue in ₹ Crores

GHG Emissions FY 2023-24

Energy Footprint (in GJ)

OTHER AIR EMISSIONS FY 2023-24 (TONNES/YEAR)
PM 102
NOx 36
SOx 26

Key Areas of Energy-Saving Initiatives

Equipment Efficiency
  • Installation of VFDs for ETP and STP blowers and dust collectors
  • Transition from contactor-based to thyristor control in furnaces
  • Upgradation of moulding machines with servo hydraulic motors
  • Replacing IE2 motors with IE3 motors
  • Implementation of energy-efficient motors and pumps
Automation and Optimisation
  • Introduction of energy-saving technologies such as EC fans and timers
  • Automation of systems to optimise energy usage
  • Monitoring and optimising power factor
  • Implementation of energy-saving measures in various processes, including air compressors, conveyors, and cooling towers
Lighting and Fans
  • Replace wall-mounted fans with energy-efficient ceiling or BLDC fans
  • Install energy-efficient ceiling fans in various areas
  • Implement LED lights and motion sensor tube lights
Cooling and Heating
  • Utilisation of evaporative coolers and optimised compressor operations
  • Integration of heat recovery units, thermal heaters, and insulation
  • Exploration of alternative energy sources like solar and thermal energy
Case Study 1

Kaizen-1 Installation of Auto Shut-off Valve on All Lines

Problem Definiton/Issue Faced/Idea: Installation of auto shut-off valves on all lines to reduce idle time air leakage

Description of the Project: Pneumatic auto shut-off valve to be installed on lines to control air leakage and load on main header

Key Learnings: Efficient air consumption in plant and preventing air leakage will allow us to control energy cost

Methodology
  • Line idle consumption 10 KW/ day = 3,100 units/year for each line
  • For 13 lines idle air unit consumption is 40,300 units/year
  • This will also prevent idle time air leakage
Benefits
  • The average unit per year of idle line to be reduced from 40,300 units/year to 0 units/year
  • Power cost /year (before) = ₹ 3.02 Lakhs
  • Power cost/year (after) =₹ 0.0
  • Power cost saving/year = ₹ 3.02 Lakhs
  • Carbon footprint reduction/year = 34.2 tonnes
Case Study 2

Kaizen-1 Installation of VFD in ETP Air Blower

Problem Definiton/Issue Faced/Idea: Installation of VFD in ETP air blower

Description of the Project: Installed VFD for ETP air blower to reduce energy consumption and we replaced earlier contactor logic to VFD

Key Learnings: Based on the low-speed motor RPM will vary so we can save energy

Methodology
  • Earlier ETP blower used to run with contactor logic and this blower unit runs 24 hours daily
  • Now we have replaced contactor logic to VFD to save 30% electricity
  • Earlier unit consumption was 35 units/day for one blower and for 70 units/day for two blowers
  • Energy cost – ₹ 2.48 Lakhs/year
Benefits
  • Unit consumption after VFD 27 units/day. and for two blowers
  • Power cost /year (before) = ₹ 2.48 Lakhs
  • Power Cost/year (after) = ₹ 0.94 Lakhs
  • Power cost saving/year = ₹ 0.91 Lakhs
  • Carbon footprint reduction/year = 5.4 tonnes

Water

In our commitment to sustainability, we prioritise responsible water stewardship through diligent sourcing and the adoption of innovative water usage practices. Across our facilities, we've implemented a range of water conservation measures to ensure the efficient management of our water resources. These initiatives include setting an ambitious target of achieving a 3% reduction in the absolute value of water usage annually within our operations. By continually striving for improvement and efficiency in our water management strategies, we aim to minimise our environmental impact while meeting the needs of our stakeholders.

9,54,817 kL

Water withdrawal

7,57,329 kL

Of Water Consumption

0.05

Water intensity (''000 kL/ Revenue in ₹ Crores)

Water Parameters (in kL) FY 2023-24

Water Withdrawal (in kL) FY 2023-24

Key Areas of Water-Saving Initiatives
  • Embarked on initiatives to optimise our water monitoring systems, including setting up sewage treatment plants (STPs) and effluent treatment plants (ETPs) across locations, striving for meticulous oversight of our water usage across the manufacturing process
  • Pioneered inventive methods to conserve water within our operations, including the implementation of cutting-edge technologies such as multi-effective evaporators and ultrafiltration, fostering a culture of sustainability and resourcefulness by introducing novel initiatives for water reuse
Focus Areas for FY 2024-25
  • Establish blueprints for water consumption monitoring and conducting comprehensive water audits at our key manufacturing hubs
  • Enhance water utilisation efficiency by detecting water leakages, and use of water-saving equipment and technologies

Waste

In our journey towards sustainability, we acknowledge the inevitable generation of waste across our production processes and packaging activities, spanning various types and volumes. Primarily comprising effluent and chemical sludge, as well as used oil, our waste management initiatives are designed to address these challenges efficiently. We prioritise environmentally responsible practices, considering the social and commercial implications of our waste management decisions. Hazardous waste is safely disposed of through Government-approved channels, while non-hazardous waste is recycled at designated facilities. Testament to our commitment to progress, we have established a goal to recycle 35% of our waste by the conclusion of FY 2024-25, highlighting our dedication to reducing environmental impact and promoting a circular economy. Presently, we recycle approximately 49% while disposing of 6% of our waste with energy recovery thereby achieving more than our recycling target of 35% by FY 2024-25.

49%

of waste being recycled

5%

of waste disposed of with energy recovery

0.001

Waste intensity (''000 MT/ Revenue in ₹ Crores)

Waste Handling (in MT) FY 2023-24

Waste Generated (in MT & %) FY 2023-24

Key Areas of Waste-Reduction Initiatives
  • Implemented waste segregation at its source to categorise waste, streamlined reporting procedures, and enabled appropriate disposal or recycling protocols
  • Our hazardous waste is carefully managed through accredited Government vendors, guaranteeing its safe and proper disposal
  • Non-hazardous waste undergoes recycling primarily through trusted recyclers, aligning with our commitment to sustainable waste management practices
Focus Areas for FY 2024-25
  • Actions and initiatives to reduce the landfill waste
  • Enhancing the reduce, reuse, and recycle (3R) concept within the operations